The most common failure point on the Audi Sport Differential is the pair of spider gears at the heart of the differential. These gears take 100% of the torque delivered to the rear end. On higher powered and/or heavier cars, its common to see them break during launches and 1-2 shifts, usually destroying the casing and ring/pinion gears in the process. Photos below. The 4-pinion upgrade replaces the stock differential with a stronger unit utilizing 4 spider gears instead of 2.
The 4-pinion upgrade is offered in 4 ways:
- 4-pinion assembled at JXB
- 4-pinion DIY version for at-home assembly
- requires 9/16-18 threaded slide hammer available for rental at most auto parts stores
- 4-pinion + pinion shaft rebuild assembled at JXB
- 4-pinion + pinion shaft rebuild DIY version for at-home assembly
- requires 9/16-18 slide hammer and a hydraulic press
4-pinion upgrade service includes:
- Split-housing 4-pinion differential casing with new taper roller bearings
- 2 additional OEM spider gears
- 2 new outer axle oil seals
- 4 new inner axle oil seals
- New pump motor assembly gasket
If you choose the at-home DIY version, you will also receive:
- Axle bearing tool kit (TLK01A0), including:
- Case splitting wedge/block set
- Outer axle seal remover tool
- Outer axle seal installer tool
- Inner axle seal remover/installer combination tool
- Torque override axle shaft removal tool
- Side bearing outer race removal tool
- Side bearing outer race installer tool
- Spider gear pin removal tool
- 6mL Tube of Permatex Anaerobic gasket maker
If you add the pinion shaft rebuild service, we will also install:
- New pinion shaft oil seal
- 2 new pinion shaft bearings
If you choose the at-home DIY version with the pinion shaft rebuild kit, you will also receive:
- Pinion shaft rebuild toolkit (TLK02A0), including:
- Pinion seal puller tool
- Pinion seal installer tool
- Pinion support stand for hydraulic press (needed to reinstall pinion shaft into casing)
- Small pinion bearing puller tool
- Small pinion bearing race removal tool
- Small pinion bearing race installer tool including slide hammer extension
- Large pinion bearing race removal tool
- Large pinion bearing race installer tool
We recommend confirming on your vehicle the exact differential code. They are found in a number of places:
DIF06A0 - for codes MKX/MKY/MKU - DIY version
DIF06A0-A - for codes MKX/MKY/MKU - Assembled at JXB
DIF06A0-P - for codes MKX/MKY/MKU - DIY version with pinion shaft rebuild kit
DIF06A0-A-P - for codes MKX/MKY/MKU - Assembled at JXB with pinion shaft rebuild service
DIF06A1-A - for code MKV - Assembled at JXB
DIF06A1 - for code MKV - DIY version
DIF06A1-A-P - for code MKV - Assembled at JXB with pinion shaft rebuild service
DIF06A1-P - for code MKV - DIY version with pinion shaft rebuild kit