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Stone Exhaust

Stone Exhaust Mercedes-Benz AMG M256 W213/S213/C238 Catless Downpipe (E53, CLS450, CLS53 & GLE53)

Stone Exhaust Mercedes-Benz AMG M256 W213/S213/C238 Catless Downpipe (E53, CLS450, CLS53 & GLE53)

Regular price $1,659.00
Regular price Sale price $1,659.00
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Description

Stone Exhaust employs state of the art 3D flow velocity measurement software and the technique of a one-piece mandrel bent pipe design. Using mechanical welding arms to accurately weld stops ash generating in the pipe wall which can cause vapor lock and poor exhaust efficiency. Stone Exhaust’s innovative manufacturing process of the catless downpipe prevents multiple welding positions and vapor lock whilst maximizing efficiency of the exhaust turbine.

 

Features

  • Catless downpipe for E53, CLS450, CLS53 & GLE53
  • Crisscross welding to strengthen turbo flange
  • One Piece Design
  • Machine Welding
  • In House Research and Development
  • 3D Scanning & Reverse Engineering
  • 100% OEM Fitment

 

R&D and 3D Scanning

Stone Exhaust engineers use reverse engineering by 3D scanning OEM parts to understand their functionality and identify weaknesses. Data has been collected continuously in order to analyze factors such as pipe diameter, route and degrees of the bending angles of the M256 Exhaust System found on the Mercedes-Benz AMG M256 E53, CLS450, CLS53 & GLE53. 

During R&D, Stone Exhaust utilizes the 3D simulation software to stimulate the exhaust gas flow movement, thermal and pressure rise zone. Progressive improvements were continually made until the optimal performance was achieved.

Stone Exhaust System 3D Scanning Reverse Engineering UK - ML Performance UK

 

7 Axis CNC Bending Machine

Stone Exhaust System are constructed utilizing a 7 axis CNC Bending Machine which is the ultimate machine for high levels of precision delivery, necessary for industries such as the aerospace and defense industries.

    With the state-of-the-art bending machine, Stone Exhaust has achieved the industry’s standard to an impressive 98% roundness, whilst maintaining the wear of the outer bore at only 25% at 180°. Airflow obstruction and welding fracture problems are prevented by utilizing this technology. With the combination of the CNC Bending machine, Reverse Engineering and 3D Design Scanning, Stone exhaust has created an integrally molded exhaust pipe with an accuracy error under 0.025mm. 

    Stone Exhaust System UK Bending - ML Performance UK

     

    Crisscross and Overlapping Welding Technique

    The flange between the turbo and the downpipes reaches extreme temperatures (800℃ to 1100℃) which creates stress on the connection point. By utilizing both welding techniques to increases the width and penetration of welds. This increases the endurance and tolerance of these connection points, leading to quality products with reliable performance.

    Stone Exhaust Art of Welding - ML Performance UK

     

    Direct Spot Welding

    Our highly skilled engineers perform direct spot welding to increase product strength. This is undertaken by mechanical welding arms, proven to achieve greater precision and penetration in their welds compared to manual welding, resulting in an end product that is a work of art. 

    Stone Exhaust Art of Welding - ML Performance UK

     

    Compatibility - M256 Engine

       Mercedes-Benz E-Class

      • W213 E53 (2018+)
      • S213 E53 (2018+)
      • C238 E53 (2018+)

       Mercedes-Benz CLS-Class

      • C257 CLS450 (2018+)
      • C257 CLS53 (2018+)

      Mercedes-Benz GLE-Class

      • W166 / W167 / C292 GLE53 (2019+)

           

          Warranty

          Stone Exhaust 2 Year Warranty

           

          Manufactured by

          Stone Exhaust

           

          Part number

          M228P (Non-OPF)

          M228PG (OPF)

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